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Mudhra Blanc unit at Irungattukottai Business

Mudhra Fine Blanc (MFB), a new venture of Mudhra Pressings, has been set up to manufacture fine-blanked components, mainly for automotive applications, at the SIPCOT Industrial Park, Irungattukottai, Chennai.

This plant would supply highly engineered components for safety-critical applications in passenger cars, two-wheelers and other vehicle categories. The fully automated, Rs 18 crore plant was inaugurated recently at SIPCOT Industrial Park, Irungattukottai, by Fritz F. Boesch, chairman, Feintool Group, Switzerland.

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"India ranks among the fastest growing economies in the world with a booming domestic automotive industry and Chennai is a major automotive hub. We are very pleased to be here and it gives us great pleasure to be associated with Mudhra in this venture, for producing high-quality, precision parts," said Boesch.

Mudhra Pressings was established in 1995 at SIDCO Industrial Estate, Thirumazhisai, Chennai, as an integrated press shop and tool room. Today, Mudhra has established itself as a leading supplier of brake system-related components and sub-assemblies, and other stamped and machined components to OEMs and their tier-1 suppliers in India and overseas.

The braking, transmission and engine systems in automotive applications require increasingly complex and high-performance parts that demand a very high level of manufacturing technology and design capability. In anticipation of this demand, Mudhra has ventured into fine-blanking and set up a state-of-the-art plant with equipment and technology support from Feintool. MFB has already bagged orders in India and is in the process of negotiating orders in Europe.

Fine-blanking is an advanced precision stamping process, by which a component with precise geometry and smooth cut surface can be produced without additional secondary operations. This makes the process cost-competitive in high volume situations. Fine-blanking finds numerous applications in the automotive industry across a wide variety of systems (engine & transmission, chassis and steering/ suspension, braking, seating and door/ window components). The automotive industry is the major user of fine-blanked components accounting for more than 80 per cent share; other significant sectors include compressors (auto and non-auto), switchgear equipment, electronics hardware, hand-tools and power tools.

"We were very clear from the project inception stage that we want to establish ourselves as the fine-blanker of choice in India. Our endeavour is to be the best in the business, not necessarily the biggest. With this objective, we have partnered with Feintool, the global leader in fine-blanking technology and equipment, in setting-up this plant," said S Thyagarajan, chairman, Mudhra Fine Blanc.

The company has invested Rs 18 crore in the first phase. The new plant at Irungattukottai will feature fine-blanking presses from Feintool Technologie AG, Switzerland. These presses represent the latest generation of fine-blanking technology available anywhere in the world, and would be the first of their kind in India. This facility would establish MFB as a world-class supplier of fine blanked components and systems to customers in the automotive industry in India and overseas. MFB’s capacity would be progressively ramped up to 100 mn components in the second phase of the project.

With fine-blanking capability, Mudhra would be in a position to address a wide spectrum of the customer's requirements in metal forming, for precision, high volume metal stampings, in safety-critical and other demanding engineering applications, said Thyagarajan. The group’s tool design and manufacturing capability would be further enhanced by additional investments into the tool room. Mudhra’s group turnover from its existing operations, fine-blanking project and expansion in the tooling business is projected to grow three-fold in the next 24 months, he added.

R Rangaraj

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Published on June 16th, 2007


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